Applying Programmable Logic Control (PLC) for Control Motors, Blower and Heater in the Rubber Drying Processing

Authors

  • Hendra Hendra University of Sultan Ageng Tirtayasa Banten
  • Pebriyanto S University of Bengkulu
  • Hernadewita Hernadewita University of Mercubuana Jakarta
  • Hermiyetti Hermiyetti University of Bakrie
  • Yoserizal Yoserizal Andalas University

DOI:

https://doi.org/10.26555/jiteki.v7i1.20514

Keywords:

Programmable Logic Controller, PLC, Control, Rubber Dryer, Heater Machine, Temperature Sensor

Abstract

Rubber is the largest commodity in Indonesia. Rubber is traditionally processed and dried using bamboo hangers, manual arrangement of bamboo drying rubber, heat from firewood for drying chambers and large areas. This drying process has disadvantages, namely inconsistent drying time, non-uniform room temperature, unequal product quality, and unfriendly drying process. The solution is to overcome the automatic rubber dryer machine that is made using PLC to get the motor operating system for automatic rubber handling in the drying chamber, fixed drying temperature, small drying area, and fast-drying time. The experimental method is used for the automatic rubber drying process with PLC to control the movement of rubber in/out of the chamber dryer, heater, and blower for distribution temperature and other components. From the test results, it is found that the control system can work well at the voltage of each component of 220V, such as a sensor with a current of 0.21A and a stop time of 0.01s-0.3 seconds. The motor, heater, and blower are active (ON) at 220V with a current of 8.27A. The heater requires a current of 1.99A for active (ON) and an active blower (ON) with a current of 0.75A.

References

A. Vachlepi, “Peningkatan Mutu Blanket Karet Alam Melalui Proses Predrying Dan Penyemprotan Asap Cair,†Majalah Kulit, Karet, dan Plastik, vol. 33, no. 1, pp. 1-20, 2017. https://doi.org/10.20543/mkkp.v33i1.1702

Hendra, A. S. Yulianto, A. Indriani, Hernadewita, and Hermiyetti, “Control Systems of Rubber Dryer Machinery Components using Programmable Logic Control (PLC),†IOP Conference Series: Materials Science and Engineering, 307, p. 012021, 2018. https://doi.org/10.1088/1757-899X/307/1/012021

Hendra, A. Indriani, Hernadewita, Y. Rizal, “Assembly Programmable Logic Control (PLC) in the Rotary Dryer Machine for Processing Waste Liquid System,†Applied Mechanics and Materials, Vol. 842, pp. 319-323, 2016. https://doi.org/10.4028/www.scientific.net/AMM.842.319

E. R. Alphonsus, M. O. Abdullah, “A Review on The Applications of Programmable Logic Controllers (PLCs),†Renewable and Sustainable Energy Reviews, vol. 60, pp. 1186-1204, July 2016. https://doi.org/10.1016/j.rser.2016.01.025

R. Langmann, and M. Stiller, “The PLC as a Smart Service in Industry 4.0 Production Systems,†Appl. Sci., vol. 9, no. 18, 3815, pp. 1-20, 2019. https://doi.org/10.3390/app9183815

F. Fathahillah, M. Siswanto, M. Fauziyah, R. Parlindungan, R.I. Putri, and Y.G. Roh, “Implementation of Programmable Logic Controller in Multi Machine Operations with Product Sorting and Packaging Based on Colour Detection,†IOP Conf. Series: Materials Science and Engineering, vol. 732, p. 012069, 2020. https://doi.org/10.1088/1757-899X/732/1/012069

Fahmizal, D. B. Pratama, A. Priyatmoko, M. R. F. Rahman, “Otomatisasi Proses Produksi Cat Berbasis Simulator PLC TWIDO TWDLMDA20DTK,†Jurnal Sains dan Teknologi, Vol. 7, no. 1, pp. 49-58, 2018. https://doi.org/10.23887/jst-undiksha.v7i1.12900

R. Afrino, A. Triwiyatno, Sumardi, “Perancangan Sistem Otomatisasi Berbasis Programmable Logic Controller (PLC) OMRON CPM1A pada Prototype Alat Pengolah Susu Murni Menjadi Susu Pasteurisasi Aneka Rasa,†Jurnal Transient, vol.6, no. 1, pp. 37-44, 2017. https://doi.org/10.14710/transient.6.1.37-44

L. A. Hakim, R. A. Anugrah, “Perancangan Sistem Otomasi Proses Pelubangan Kartu Tekstil Jacquard Pada Mesin Punching di PT. Buana Intan Gemilang,†Jurnal Rekayasa Sistem & Industri, vol 4, no. 1, pp. 68-75, 2017. https://doi.org/10.25124/jrsi.v4i01.249

G. A. Laksmana, P. Santoso, F. Pasila, “Aplikasi Untuk Memonitor PLC pada Mesin Filling Dan Capping,†Jurnal Teknik Elektro, vol. 10, no. 2, pp. 48-53, 2017.

T. B. Dwinugroho, “Implementasi Programmable Logic Control (PLC) Pada Gripper Mesin Batik Cap Otomatis Berbasis CNCâ€, Industrial Engineering Journal of the University of Sarjanawiyata Tamansiswa, Vol. 1, no. 1, pp. 40-50, 2017.

Y. Birbir, H. S. Nogay, “Design and Implementation of PLC-Based Monitoring Control System for Three-Phase Induction Motors Fed by PWM Inverter,†International Journal of Systems Applications, Engineering & Development, vol. 2, no. 3, 2008.

I. Setiawan, Programmable Logic Controller dan Teknik Perancangan Sistem Kontrol, Penerbit Andi Yogyakarta, 2006.

M. S. Saleh, K. G. Mohammed, A. Z. Sameen, “Design And Implementation Of PLC-Based Monitoring and Sequence Controller System,†Journal of Advanced Research in Dynamical and Control Systems, vol. 10, no. 02, pp. 2281-2289, 2018.

J. R. Hackworth, and F. D. Hackworth, Jr., Programmable Logic Controllers: Programming Methods and Applications, New Jersey: Pearson, 2004.

G. P. Zimmerman, Programmable Logic Controllers, and Ladder Logic, Department of Humanities South Dakota School of Mines and Technology, 2008.

K. Collins, PLC Programming for Industrial Automation, Kindle Edition, 2016.

A. Indriani, Hendra, and Y. Witanto, “Error of Assembly Microcontroller Arduino Mega and ATmega in the Control of Temperature for Heating and Cooling System,†Applied Mechanics and Materials, vol. 842, pp. 319-323, 2016. https://doi.org/10.4028/www.scientific.net/AMM.842.324

P. Naphona, S. Wiriyasarta, N. Naphon,†Thin Rubber Sheet Drying Curve Characteristics of Fresh Natural Rubber Latex,†International Journal of Applied Engineering Research, vol. 13, no. 10, pp. 8447-8454, 2018.

Downloads

Published

2021-04-23

How to Cite

[1]
H. Hendra, P. S, H. Hernadewita, H. Hermiyetti, and Y. Yoserizal, “Applying Programmable Logic Control (PLC) for Control Motors, Blower and Heater in the Rubber Drying Processing”, J. Ilm. Tek. Elektro Komput. Dan Inform, vol. 7, no. 1, pp. 131–141, Apr. 2021.

Issue

Section

Articles

Similar Articles

1 2 3 > >> 

You may also start an advanced similarity search for this article.