The Application of Using Statistical Process Control (SPC) Tools : Research Issues and Literature Review

Sarah Isniah, Humiras Hardi Purba

Abstract


A large company or industry must be able to overcome and resolve any problems that are being faced or in the future. Given that quality is the main thing that will measure the success of a company. One of the methods used in quality control is Statistical Process Control (SPC). The method to be used for this study is the study of literature. The method used is to review the 2016-2020 research papers that consistently apply the SPC method and have been published. The literature review process in this study combines published and relevant literature meta-analyses to provide some evidence of the effect of the existence of the implementation of the SPC method with several classifications. The classification includes the growth of research publications in the manufacturing sector and other sectors. The results of research literature that have been published from 2015 - 2020 is this research is useful as a basis for developing knowledge, gaps in views, providing evidence of effects, and if done well, has the capacity to be applied as further research ideas. An objective application of the SPC method can result in the elimination of waste as reduce defect and increasing quality and improving process. Subjective application of the SPC method requires high process commitment because the SPC method implements must be carried out continuously.

Keywords


Statistical Process Control; SPC Application; Quality Control; Improvement; Literature Review

Full Text:

PDF

References


Abdul Halim Lim, S., Antony, J., He, Z., & Arshed, N. (2017). Critical observations on the statistical process control implementation in the UK food industry: A survey. International Journal of Quality and Reliability Management, 34(5), 684–700.

Abtew, M. A., Kropi, S., Hong, Y., & Pu, L. (2018). Implementation of Statistical Process Control (SPC) in the Sewing Section of Garment Industry for Quality Improvement. Autex Research Journal, 18(2), 160–172.

Aini, N., Kusumaningrum, R., Mustafid, & Hidayat, E. (2017). Statistical Process Control System in Apparel Production. 2017 International Conference on Information Technology System and Innovation (ICITSI), 134–138.

Amin, S. A., & Venkatesan, D. (2019). SPC Using the Weighted Akshaya Distribution. American International Journal of Research in Science, Technology, Engineering & Mathematics, 26(1), 157–162.

Ata, S., Yildiz, M. S., & Durak, İ. (2020). Statistical Process Control Methods for Determining Defects of Denim Washing Process: a Textile Case From Turkey. TEKSTİL VeKonfeksi̇yon, 30(3), 208–219.

Bahari, I. K., Azkiyah, F., & Rimawan, E. (2018). Production Control Analysis of Main Body using Statistical Process Control ( SPC ) Method. International Journal of Innovative Science and Research Technology, 3(6), 220–225.

Chaabane, M., Mansouri, M., Ben Hamida, A., Nounou, H., & Nounou, M. (2018). Multivariate statistical process control-based hypothesis testing for damage detection in structural health monitoring systems. Structural Control and Health Monitoring, 26(1), 1–14.

Chandrabalan, L., Matoni, E., Malarco, M., Puglia, E. Del, Ammannato, L., & Carmignato, S. (2019). Investigation on the precision of the laser powder bed fusion process using statistical process control. Euspen, September, 1–4.

Devani, V., & Wahyuni, F. (2017). Pengendalian Kualitas Kertas Dengan Menggunakan Statistical Process Control di Paper Machine 3. Jurnal Ilmiah Teknik Industri, 15(2), 87.

Dimyati, Khadijah, A., & Kristiningrum, E. (2020). Defect analysis of shoe production processes using statistical process control and failure mode effect analysis method. AIP Conference Proceedings, 2217(April), 1–6.

Dönmezer, S. (2019). Statistical Process Control (SPC) and Quality Management Systems as a Specialty of Quality Management and Case Turkey. European Journal of Engineering and Formal Sciences, 3(1), 6–17.

Egorov, S., Kapitanov, A., & Loktev, D. (2017). Implementation of statistical process control methods as a way to reduce production costs and improve product quality. MATEC Web of Conferences, 129.

Elyas, R., & Handayani, W. (2020). Statistical Process Control ( SPC ) Untuk Pengendalian Kualitas Produk Mebel Di Ud . Ihtiar Jaya. Bisma: Jurnal Manajemen, 6(1), 50–58.

Fajar Ningrum, H. (2019). Analisis Pengendalian Kualitas Produk Menggunakan Metode Statistical Process Control (SPC) Pada PT Difa Kreasi. Jurnal Bisnisman : Riset Bisnis Dan Manajemen, 1(2), 61–75.

Gil Del Val, A., Sawik, B., Agustín, A., Faulín, J., & Diéguez, P. M. (2019). An SPC strategy for decision making in manufacturing processes. Decision Making in Manufacturing and Services, 13(1), 5–15.

Girma, D., & Sahu, O. (2020). Improving Process Performance of Cotton Spinning by Using Statistical Process Control Techniques. Research Journal of Textile and Leather, 1(1), 15–22.

Godina, R., Matias, J. C. O., & Azevedo, S. G. (2016). Quality improvement with statistical process control in the automotive industry. International Journal of Industrial Engineering and Management, 7(1), 1–8.

Godina, R., Pimentel, C., Silva, F. J. G., & Matias, J. C. O. (2018). Improvement of the Statistical Process Control Certainty in an Automotive Manufacturing Unit. Procedia Manufacturing, 17(1), 729–736.

Halim Lim, S. A., Antony, J., Arshed, N., & Albliwi, S. (2017). A systematic review of statistical process control implementation in the food manufacturing industry. Total Quality Management and Business Excellence, 28(1–2), 176–189.

He, Q. P., & Wang, J. (2018). Statistical process monitoring as a big data analytics tool for smart manufacturing. Journal of Process Control, 67(1), 35–43.

Hidayat, R. S. (2019). Analisis Pengendalian Kualitas Dengan Metode Statistical Process Control (SPC) Dalam Upaya Mengurangi Tingkat Kecacatan Produk Pada PT. Gaya Pantes Semestama. Jurnal of Management Review, 3(3), 379–387.

HrvaÄić, I. (2018). Design and implementation of SPC systems in the defense industry manufacturing process. Periodicals of Engineering and Natural Sciences, 6(1), 27–40.

Hsu, J. Y., Wang, Y. F., Lin, K. C., Chen, M. Y., & Hsu, J. H. Y. (2020). Wind turbine fault diagnosis and predictive maintenance through statistical process control and machine learning. IEEE Access, 8(1), 23427–23439.

Inadomi, M., Singh, K., Qi, J., Dunn, R., Linsell, S., Denton, B., Hurley, P., Kleer, E., Montie, J., & Ghani, K. R. (2020). Prospective monitoring of imaging guideline adherence by physicians in a surgical collaborative: Comparison of statistical process control methods for detecting outlying performance. BMC Medical Informatics and Decision Making, 20(1), 1–8.

Jin, J., Vandenplas, C., & Loosveldt, G. (2019). The Evaluation of Statistical Process Control Methods to Monitor Interview Duration During Survey Data Collection. SAGE Open, 9(2), 1–14.

Khorshidi, H. A., Nikfalazar, S., & Gunawan, I. (2016). Statistical process control application on service quality using SERVQUAL and QFD with a case study in trains’ services. TQM Journal, 28(2), 195–215.

Lim, S. A. H., & Antony, J. (2016). Statistical process control readiness in the food industry: Development of a self-assessment tool. Trends in Food Science and Technology, 58, 133–139.

Madanhire, I., & Mbohwa, C. (2016). Application of Statistical Process Control (SPC) in Manufacturing Industry in a Developing Country. Procedia CIRP, 40, 580–583.

Naseri, H., Najafi, S. E., & Saghaei, A. (2020). Statistical process control (SPC) for short production run with Cauchy distribution, a case study with corrected numbers approach. Communications in Statistics - Theory and Methods, 49(4), 879–893.

Pascu, C. I., Didu, A., & Gheorghe, S. (2020). Study about the Application of Statistical Process Control for Process Quality Improvement in Automotive Industry. Applied Mechanics and Materials, 896(1), 169–174.

Prata, E. R. B. de A., Chaves, J. B. P., Gomes, S. G. S., & Passos, F. J. V. (2020). Statistical quality control in the food industry: a risk-based approach. International Journal of Quality and Reliability Management, June, 1–16.

Primasanti, Y., & Susilo, M. E. (2019). Pengendalian Kualitas Produksi Roti dengan Metode Statistical Process Control pada UKM Roti Rahmat. TEKINFO : Jurnal Ilmiah Teknik Industri Dan Informasi, 7(2), 58–103.

Puspitasari, E. (2017). Analisis Statistical Process Control Injection Moulding Sebagai Upaya Pengendalian Kualitas Pada Produk Penakar Deterjen. Info Teknik, 18(2), 235–254.

Rana, S., Eckert, C., Singh, H., Zheng, Y., Chacko, M., Storey, M., & Chang, J. (2020). Determination of machine-specific tolerances using statistical process control analysis of long-term uniform scanning proton machine QA results. Journal of Applied Clinical Medical Physics, 21(9), 1–8.

Rasay, H., Fallahnezhad, M. S., & Zaremehrjerdi, Y. (2018). Development of an Integrated Model for Maintenance Planning and Statistical Process. International Journal of Supply and Operations Management, 5(2), 152–161.

Rusdy, M., & HS, M. S. (2018). Pengendalian Kualitas Pada Produk Baja Ringan (Galvalum) Tipe Reng Kanal U Menggunakan Metode Statistical Process Control (Spc). Rekayasa Teknik Sipil, 2(1), 1–9.

Saifuddoha, A., & Islam, S. (2019). Implementation of Control Chart for Statistical Process Control Considering Temperature and Humidity Effect in Synthetic Staple Fiber Industry. Global Journal of Researches in Engineering: G Industrial Engineering, 19(1), 26–31.

Saputra, T. M., Hernadewita, H., Saputra, A. Y. P., Kusumah, L. H., & Hermiyetti. (2019). Quality improvement of molding machine through statistical process control in plastic industry. Journal of Applied Research on Industrial Engineering, 6(2), 87–96.

Silverstein, M. L., Ferris, M. B., Elhajj, A. J., Peckham, B. J., Steinthorsson, G., & Tsai, M. H. (2020). Does implementation of a surgical fellowship program increase productivity? A retrospective analysis using operating room management metrics and statistical process control. Perioperative Care and Operating Room Management, 18(September), 1–5.

Solihudin, M., & Kusumah, L. H. (2017). Analisis Pengendalian Kualitas Proses Produksi Dengan Metode Statistical Process Control ( Spc ) Di PT. Surya Toto Indonesia. ITN Malang, 1–8.

Sunadi, S., Purba, H. H., & Hasibuan, S. (2020). Implementation of statistical process control through pdca cycle to improve potential capability index of drop impact resistance: A case study at aluminum beverage and beer cans manufacturing industry in indonesia. Quality Innovation Prosperity, 24(1), 104–127.

Sunadi, S., Purba, H. H., & Saroso, D. S. (2020). Statistical Process Control ( SPC ) method to improve the capability process of drop impact resistance : a case study at aluminum cans manufacturing industry in Indonesia . Journal of Applied Research on Industrial Engineering, 7(1), 92–108.

Supriyadi, E. (2018). Analisis Pengendalian Kualitas Produk dengan Statistical Proses Control (SPC) di Pt. Surya Toto Indonesia, Tbk. Jitmi, 1(1), 63–73.

Tranfield, D., Denyer, D., & Smart, P. (2003). Towards a Methodology for Developing Evidence-Informed Management Knowledge by Means of Systematic Review. British Journal of Management, 15(1), 207–222.

Von Benzon Hollesen, R., Johansen, R. L. R., Rørbye, C., Munk, L., Barker, P., & Kjaerbye-Thygesen, A. (2018). Successfully reducing newborn asphyxia in the labour unit in a large academic medical centre: A quality improvement project using statistical process control. BMJ Quality and Safety, 27(8), 633–642.

Wahyudin, Saleh, B. I., & Hasibuan, S. (2019). Analysis for Enhancing Quality and Productivity Using Overall Equipment Effectiveness and Statistical Process Control in Manufacturing Industry Case Study : Manufacturing Industry Sport Shoes in Tangerang Region. International Journal of Innovative Science and Research Technology, 4(12), 108–114.

Webster, J., & Watson, R. T. (2002). Analyzing the Past to Prepare for the Future: Writing a Literature Review. MIS Quarterly, 26(2), xiii–xxiii.

Wiecha, Å., & ĆwikÅ‚a, G. (2019). Statistical process control and CAQ systems as a tools assuring quality in the automotive industry. SCIENDO : Multidisciplinary Aspects of Production Engineering, 2(1), 336–344.

Wirawati, S. M. (2019). Analisis Pengendalian Kualitas Kemasan Botol Plastik Dengan Metode Statistical Process Control (SPC) di PT. Sinar Sosro Kpb Pandeglang. Jurnal InTent, 2(1), 94–102.

Young, T. M., & Lebow, P. K. (2020). Statistical Process Control and Related Methods for Improvement of the Treated-Wood Industries. Forest Products Journal, 70(2), 165–177.

Zasadzień, M., & Midor, K. (2018). Statistical Process Control as a Failure Removal Improvement Tool. Acta Technologica Agriculturae, 21(3), 124–129.

Zgodavova, K., Bober, P., Majstorovic, V., Monkova, K., Santos, G., & Juhaszova, D. (2020). Innovative methods for small mixed batches production system improvement: The case of a bakery machine manufacturer. MDPI : Sustainability (Switzerland), 12(15), 1–20.




DOI: http://dx.doi.org/10.12928/si.v19i2.19035

Refbacks

  • There are currently no refbacks.


Creative Commons License
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Jurnal SPEKTRUM INDUSTRI Indexed by:

View Spektrum Industri Stats

Lisensi Creative Commons

Ciptaan disebarluaskan di bawah Lisensi Creative Commons Atribusi-BerbagiSerupa 4.0 Internasional